The Machine

WALDRICH COBURG PORTAL-TYPE MACHINING CENTER

PowerTec 10000 AG-S20/NC – 105kW – Gantry-Design

TECHNICAL DATA

Main dimensions
Total length: 50.000 mm
Total width: 22.500 mm
Total height: 17.500 mm
Clearance width: 10.000 mm
Clearance height: 10.200 mm


Milling and Turning Head S20/NC

Milling Power: 105 kW
Max. speed: 2.500 rpm
Cross-section of ram: 680 x 630 mm
NC-C- axis integrated: n x 360 deg.
Continous contouring


Travels Axes CNC

Portal, longitudinal (X-axis): 35.000 mm
Head, horizontal (Y-axis): 12.000 mm
Ram, vertical (Z-axis): 4.000 mm
Crossrail, vertical (W-axis): 7.500 mm
Rotating axis (C-axis): n x 360 deg.
Universal spindel unit (B-Axis): +/- 95 deg.
Turn-Table axis mode (C20-Axis): n x 360 deg.


Floorplate

Setup width: 8.500 mm
Setup length: 23.750 mm
Load capacity: 25.000 kg/m2

Maximum turning diameter:
11.000 (internal) x 14.000 (external) mm


Turntable

Diameter: 8.000 mm
Load capacity: 400.000 kg
Max. Power: 200 kW
Max. Speed: 38 rpm
Max. Torque: 560.000 Nm

Immagine1

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40 kW
NC-Universal spindle unit
GSC 200 C
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105 kW
Vertical spindle unit
VSO 200 C
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105 kW
Horizontal spindle unit
HS 800 C
Turning tool holders
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Modular tools Shank-type tools

Automatic pick-up area for tools and spindle units
Internal and external coolant supply
Chip conveyor system
Operator‘s platform
Numerical control Siemens Sinumerik 840 D sl


The machine is supported by 109 bored piles of 800 mm of diameter each; for its construction over 674 tons of steel bars, 6,700 cubic meters of concrete and about 600 tons of steel structures for the coverage have been used.

Construction activities at Walter Tosto were carried out not only by the internal technical and operative staff of the Italian company, but also with the support of five technicians of Waldrich Coburg, who managed, on-site, all the necessary steps to put the machine into operation, from assembly to testing.

The largest milling machine ever constructed by Waldrich will allow Walter Tosto to produce increasingly complex and sophisticated items, which manufacturing, was considered unimaginable a short time ago. A tool that will enable the company to achieve new and important opportunities.
Such a facility will allow to open up new scenarios for the manufacturing of oversized steel products.